However, as good as waterjet cutting machines are, there are several misconceptions and PRV decided to set the record straight. Fact is, hydro-abrasive waterjet cutting has evolved remarkably and is one of the most effective machining methods today. This article aims at busting 8 common myths and shed some light on the services available at PRV Engineering.
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Jan
2020
25
Sep
2019
Successful engineering companies use a combination of expert knowledge, experience and continuous investment in machinery and staff. Custom fabrication services require all of these elements and more as quality and production costs are the top priority. Custom fabrication is a specialist process whether you’re machining steel or aluminium.
Metal fabrication, for example, involves a wide range of skills and disciplines from profiling, bending and forming, cropping, welding to assembly and finishing. While technology, machinery and computer-aided design software have led to advanced custom fabrication services, there is still no substitute for experience.
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May
2019
Waterjet cutting is often used during the fabrication process of machine parts. This industrial tool is capable of cutting a wide variety of materials using a very high-pressure jet or stream of water. A mixture of water and an abrasive substance is also used in many applications. The highly versatile cutting method produces much less waste than other forms.
Waterjet cutting is also more environmentally friendly as it doesn’t produce dust, chippings or gas like other cutting methods. Engineering companies are implementing waterjet technology as a cost-effective, complementary machining method to cut parts to near-precise requirements. This greatly helps minimise waste, maximise raw material usage and accelerates overall production.
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Dec
2018
Another year has gone by and what better way to end it off than reflecting on the last 12 months. As a specialist engineering company, we work with a wide array of industries and our experience has enabled us to deliver interesting, relevant and informative articles. From engineering and manufacturing to new technologies, defence updates and future combat vehicles, we publish new content every week. After all, you can’t grow unless you learn something new every day.
With Christmas behind us and the focus shifting to the New Year, let’s take a look at some of the PRV Engineering blog highlights from 2018. Most articles focus on PRV Engineering services but we also added a few very interesting developments from around the world.
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Sep
2018
The evolution of hydro-abrasive waterjet cutting has been remarkable and is one of the most effective methods of machining. There is no heat affected zone (HAZ), the small cutting widths and omni-directional cutting means we can machine virtually any material with high precision and accuracy. As a result, waterjet cutting produces a much-improved product finish with little to no secondary processing needed.
Advanced technology and methods make waterjet cutting far more environmentally friendly. So much so that the dust, chippings or gas produced with other cutting methods do not occur. There is also no need to change tool heads, blades or lubricants for each type of material which means machining time is greatly reduced.
This highly versatile cutting method produces much less waste than other forms of cutting which allows for more diverse design. The ability to cut more intricate designs and patterns offers
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Jul
2017
Over the past few decades, abrasive waterjet cutting have evolved significantly. From a relatively crude cutting tool in the early 1980’s to a more sophisticated machine tool used in various sectors ranging from aerospace, mining to the food industry. This evolution is mainly due to better material development, more efficient system design, improved control of the waterjet tool and the progression to achieve higher pressure.
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Mar
2017
Waterjet cutting is one of the most effective methods of machining materials. With no heat affected zone, small cutting widths and omni directional cutting, virtually any material can be cut with precision and accuracy. Because of this, waterjet cutting results in better product finish with little or no secondary processing needed. In addition, waterjet cutting is more environmentally friendly as the dust, chippings or gas produced by other cutting methods does not occur. In addition, as there is no need to change tool heads, blades or lubricants for each material, machining time is also reduced.
Plastic, rubber, wood, glass, metals and composite materials can all be cut using a pure waterjet or hydro abrasive waterjet cutting. For some materials the addition of an abrasive agent is needed to aid effective cutting. Below is an overview of the types of materials that can be cut.
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Jan
2017
Investment in equipment and staff is extremely high on the list of priorities for PRV Engineering. Quality and customer service excellence are 2 of the most important things for the company and to provide those things equipment and staff need to be of the highest level.
In 2016 more new machinery has been installed at PRV Engineering and staff have completed training so they are fully up to speed on the operation and capabilities of each machine.
Hydro-abrasive waterjet machinery along with large format machining equipment were the latest additions to the workshop floor.
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Dec
2016
When we say the beauty of waterjet cutting, we don’t just mean it’s a great, effective cutting process – we do actually mean the beauty that can be created with a waterjet. It’s a highly versatile cutting method that produces much less waste than other forms of cutting, which in turn allows for more diverse design. The ability to cut more intricate designs and patterns allows for more artistic license to be given to designers. More complex, artistic design often leads to a more beautiful end product.
So, we genuinely mean beauty in more than one sense.
The ability to cold cut means that almost any material can be cut without the adverse impact of heat; there is no heat affected zone. Multiple small cuts, swirls and channels can be made without the material bending, warping, burning or having any sort of reaction.
In addition to having no heat affected zone, what else makes waterjet cutting so versatile and effective in creating complex and diverse patterns and designs?
28
Oct
2016
When you work in manufacturing you have a decision to make; laser, plasma or waterjet cutting? ‘Which one is best?’ is the first question that many people ask. The most up to date and technologically advanced must be the best, surely? Well that’s not the case. In fact there could be a case for using any or all 3 of the manufacturing processes depending upon your needs and what you value most from the machine.
Each has its own advantages and disadvantages, from speed to cost and even waste. So let’s take a look at each option.
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