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PRV Engineering > Manufacturing
23 Dec 2016

Engineering highlights of 2016

As we approach the year end we thought we’d take a look back at some of the new and innovative engineering stories and reports that came out this year.

There were some astounding breakthroughs in the medical and healthcare sectors as well as enhancements in the more run of the mill procedures.

Osseo integration (the practice of using pins to implant directly into the bone) has been in the news throughout the year. Despite many successful surgeries overseas, growth in the use of the procedure has been relatively slow. A UK pilot of the procedure for military personnel who have lost limbs launched in September this year. If successful it is hoped the use of the procedure can be adopted more widely.

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9 Dec 2016

The beauty of waterjet cutting

When we say the beauty of waterjet cutting, we don’t just mean it’s a great, effective cutting process – we do actually mean the beauty that can be created with a waterjet. It’s a highly versatile cutting method that produces much less waste than other forms of cutting, which in turn allows for more diverse design. The ability to cut more intricate designs and patterns allows for more artistic license to be given to designers. More complex, artistic design often leads to a more beautiful end product.

So, we genuinely mean beauty in more than one sense.

The ability to cold cut means that almost any material can be cut without the adverse impact of heat; there is no heat affected zone. Multiple small cuts, swirls and channels can be made without the material bending, warping, burning or having any sort of reaction.
In addition to having no heat affected zone, what else makes waterjet cutting so versatile and effective in creating complex and diverse patterns and designs?

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4 Nov 2016

The next generation of UK engineers

Today Sir James Dyson announced that he is to open his own institute to train engineers stating that the UK needs another million engineers in software, hardware and electronics by 2020 if UK companies are to remain competitive.

The institute, based in Malmesbury, Wiltshire will open in the Autumn of 2017 with an initial intake of 25 students and will offer a four year engineering degree in partnership with the University of Warwick. Students will be paid a salary while studying and will not pay tuition fees, but most importantly in the world of engineering, students will work on live projects alongside mentors and research staff allowing them to get hands on, real life experience.

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7 Oct 2016

Supply chain opportunities come with the approval of Hinckley C

The recent approval for the new nuclear plant at Hinckley Point had businesses across the region breathing a sigh of relief. Hundreds of companies locally and further afield pre-registered to become part of the supply chain solution for EDF Energy and its contractors with the aim of securing long term work in the region. With 90 major tier 1 contractors requiring further supply chain contracts of their own, the opportunities for businesses in and around the region are huge.

Many smaller local businesses took the step to improve their own staff development and training and internal processes with the aim of being ready and able to meet the demands of the project. The project which will take approximately 10 years to complete will provide more than 25000 jobs and have more than 5000 people working on site at any time. It is anticipated that it will provide 900 permanent jobs on completion.

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30 Sep 2016

CNC Machining is moving to the desk top

There are few products that we use in everyday life that have not had CNC machining take some part in their production. Cars, planes, household machines and appliances, medical parts and toys all get to visit the CNC machine at some point in their production.
CNC or Computer Numerically Controlled machining has become more versatile then ever over the years. The number of axis has increased and the types of machine available now mean that increasingly smaller and more intricate parts can be manufactured using CNC machining.

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5 Sep 2016

The versatility of waterjet cutting

Waterjet cutting has really come to the forefront of manufacturing in recent years because of its versatility. There are an array of reasons to choose waterjet cutting over other methods, and they aren’t all about the actual cutting control. Improved efficiency in processes and reduced wastage and costs also factor highly, which by default leads to improved customer service.

Omni directional cutting, cutting widths, stress free cutting and improved finishing are all advantages of using water instead of more traditional cutting methods. However, one of the most fundamental things with waterjet cutting is that when you use water, there is no Heat Affected Zone (HAZ). This is the area around where you’re machining that gets hot because of the machining process. The heat generated in this area means the structure of the material gets altered and can be liable to fracture. If machining composite materials using traditional methods, the HAZ can cause all sorts of distortions and reactions, resulting in breakage and wastage. The ability to cut cold removes all these barriers and means that almost any material can now be cut with no alteration to its base structure.

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13 Aug 2016

Finishing in manufacturing is as important as starting

When it comes to manufacturing parts or components the way each one is finished reflects the quality of workmanship. If you don’t finish a job properly, then it doesn’t matter how careful you’ve been with the initial production, cutting or moulding, the end product is not going to look good. And the way the end product looks will always have an impact on saleability.

There could, of course, also be an impact on your costs. If your customer is unhappy with the finish of an order, you may have to start all over again, meaning more waste and increased costs. And there’s the health and safety aspect of poor finishing. Rough or sharp edges won’t be acceptable to your customer and may also cause injuries to those working with them.

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1 Jul 2016

The advantages of waterjet cutting

There are many advantages of waterjet cutting compared to other methods, but if we had to try and summarise them neatly into a few words we’d say;

The ability to cold cut almost any material in any direction with less waste and a superior finish.

But really that’s not enough of an explanation, so let’s expand a little on that statement and address some of the areas of improvement over more traditional cutting methods.

Omni-directional cutting
Waterjet cutting allows omni-directional cutting – the ability to cut in any direction which gives much greater cutting flexibility. In most cases starting holes are not required as the water jet is able to perforate the material. It is now much easier to cut more complex shapes and designs into all sorts of materials.

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27 May 2016

New machinery is an investment not a cost

Developments in engineering and manufacturing are moving on at a pace. Continuing research into materials and their capabilities results in demand for more complex work requirements and those requirements mean more advanced machinery.

Whether you provide one service or many, older outdated machinery may eventually lead to less efficient production and an increase in costs. There probably are some areas of manufacturing that have remained unchanged for years and so the older machinery may well still be able to work effectively, but can it compete with more modern machinery that is more efficient and technically capable? A regular review of the machinery and equipment you use should identify if your business can be improved by investing in new machinery – and it should be seen as an investment, not a cost. Newer more advanced machines may open up markets and opportunities that you previously hadn’t been able to consider, ensuring your businesses longevity.

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31 Mar 2016

Subcon 2016 is nearly here

There are just over 2 months until this year’s Subcon show in Birmingham (NEC BIrningham 7 – 9 June) and PRV Engineering will be exhibiting again on stand C61.

Subcon is the UK’s showcase for the contract and sub contract manufacturing supply chain and will again have in excess of 400 exhibitors over the 3 days of the show. It remains the only UK event solely dedicated to contract manufacturing supply chains and outsourced engineering services and covers the whole spectrum of manufacturing.

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